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Frank Lucidi

Why do Ceramic Coatings Lose their Hydrophobicity?

Ceramic car paint coatings, primarily composed of silica-based polymers like polydimethylsiloxane (PDMS), initially exhibit excellent hydrophobic properties. However, these coatings can lose their water-repellent characteristics over time due to several factors.


Mechanisms of Why Ceramic Coatings Lose their Hydrophobicity


Surface Contamination

The accumulation of contaminants on the coating surface is a primary cause of hydrophobicity loss. Dust, pollen, and other airborne particles can adhere to the surface, filling in the microscale roughness that is crucial for maintaining hydrophobicity. This contamination effectively smooths out the surface, reducing its ability to repel water.

Magnified Microprotrusions on Surface
Magnified Microprotrusions on Surface

Mechanical Wear

Another reason why Ceramic Coatings Lose their Hydrophobicity is abrasion. Abrasive forces from car washing, environmental factors, and general use can gradually erode the coating's surface structure. This wear can diminish the microprotrusions and microscale roughness that are essential for creating the air pockets necessary for hydrophobicity.


Chemical Degradation

Exposure to UV radiation, harsh chemicals, and environmental pollutants can break down the polymer structure of the coating. This degradation can alter the surface chemistry and topography, reducing its hydrophobic properties.


Role of Surface Structure

The hydrophobicity of ceramic coatings is heavily dependent on their surface structure:

1. Microprotrusions: These tiny surface features create a hierarchical structure that traps air between water droplets and the coating surface. As these protrusions wear down, the coating loses its ability to maintain these air pockets.


2. Microscale Roughness: The nanoscale and microscale roughness of the coating surface is crucial for achieving superhydrophobicity. This roughness, combined with the low surface energy of the coating material, creates a Cassie-Baxter state where water droplets sit on top of air pockets.


When the surface structure is compromised, the coating transitions from a Cassie-Baxter state to a Wenzel state, where water penetrates the surface features, leading to a loss of hydrophobicity.


Maintaining Hydrophobicity

To preserve the hydrophobic properties of ceramic coatings, regular maintenance is crucial.


This includes:


1. Frequent washing to remove surface contaminants.

2. Avoiding abrasive cleaning methods that can damage the surface structure.

3. Applying maintenance sprays to rejuvenate the coating's hydrophobic properties.



Water beading on car hood.

Does Loss of Hydrophobicity Mean the Coating is not Protecting My Paint Anymore?

Loss of hydrophobicity does not necessarily mean that the ceramic coating is no longer protecting your car's paint. While hydrophobicity is a key feature of ceramic coatings, it is not the only protective property they offer. Ceramic coatings provide multiple layers of protection:

  1. Chemical resistance: They protect against bird droppings, tree sap, and other corrosive substances that can damage paint.

  2. UV protection: Ceramic coatings shield your paint from harmful UV rays, helping to prevent oxidation and fading.

  3. Scratch resistance: Ceramic coatings typically have a hardness of 9H or greater, providing a durable protective layer against light scratches and swirl marks.

  4. Temperature resistance: Some ceramic coatings can withstand temperatures from -40°C to 250°C.


Even if the hydrophobic effect diminishes over time, these other protective properties may still be intact. The ceramic coating continues to form a chemical bond with your car's paint, providing a permanent (or semi-permanent) layer of protection.


Conclusion

By understanding the mechanisms behind hydrophobicity loss and maintaining the coating's surface structure, it's possible to prolong the water-repellent properties of ceramic car paint coatings.


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